TRUMPF, the world's leading provider of machine tools and laser technology solutions, is presenting its latest innovation at the Optical Fair Shanghai in Munich (March 20-22) (Booth No. 3402, Hall W3): a welding solution based on artificial intelligence. The solution, which includes AI filter AI, VisionLine OCT Check for real-time monitoring of weld depth, and PFO 33-3, a third-generation 2D scanning scanning microscope weld head, is designed to improve the efficiency and yields of the manufacturing process and drive manufacturing towards intelligence. The solution has been proven in areas such as electric vehicles, where the results have proven to produce more motors in less time and reduce rework and scrap, bringing significant improvements to the manufacturing industry.
01 AI Filters Improve Recognition Accuracy
One of the key components of Trafotek's Smart Welding Technology is the AI Filter, which effectively improves recognition accuracy during the welding process through graphical binarization. This innovative technology utilizes Artificial Intelligence technology to make the image processing during the welding process more detailed, and can accurately identify the weld seam and its surrounding environment, avoiding identification difficulties caused by dirt, scratches, or poor lighting conditions on the surface of the parts.The application of AI Filter provides a more reliable and efficient welding solution for the manufacturing industry, and brings a brand-new welding experience to the users.
02 VisionLine OCT Check for real-time monitoring of welding depth of fusion
VisionLine OCT Check technology is an important innovation in Trafotek's intelligent welding technology, which ensures that every detail of the welding process can be accurately monitored by real-time monitoring of the weld depth. Utilizing Optical Coherence Tomography (OCT) technology, the depth of fusion can be monitored with high speed and high precision, while being free from stray light, ensuring the stability and consistency of the welding process.VisionLine OCT Check technology realizes real-time monitoring and full traceability of the welding process, providing users with a higher level of quality control and production management, and helping the manufacturing industry to move towards an intelligent future. The VisionLine OCT Check technology enables real-time monitoring and full traceability of the welding process, providing users with a higher level of quality control and production management, helping manufacturing move towards an intelligent future.
03 PFO 33-3: The tool for intelligent welding
The PFO 33-3 programmable scanning galvanometer is one of the key elements of the new welding system, featuring an intelligent control system that communicates with the laser in real time to ensure the precise execution of each welding process during high-speed mass production manufacturing. The new lens can withstand extremely bright light sources and is suitable for multiple welding processes, increasing productivity and bringing more innovative possibilities to the manufacturing industry.
In addition, other important components of Trafotek's smart welding technology, such as pre-welding machine learning and post-welding molding quality inspection, were also demonstrated at the Munich Shanghai Optoelectronics Expo. The comprehensive application of these technologies will bring greater benefits to the manufacturing industry and accelerate the intelligent development of the industry.
