Manufacturing industry is the mainstay of China's national economy, and agricultural machinery manufacturing industry is the foundation of the country and the basis of a strong country. With the new situation of the country to the agricultural machinery manufacturing industry attaches great importance to, MRJ-Laser closely in line with the development strategy of China's manufacturing 2025 and the wave of industry 4.0, the development of laser technology in the application of agricultural machinery as an opportunity to continue to increase investment in research and development of technology to improve the development of laser technology in the application of the agricultural machinery industry, to create a laser intelligent equipment to help upgrade the agricultural equipment industry, and strive to "Made in China" from the "Made in China". Efforts from "Made in China" to "China Smart".
Since the 1960s since the introduction of laser, laser technology as a high-tech, almost in all walks of life have gained important applications. Laser processing technology refers to the use of high-density and high-energy laser beam as the main means, through the laser beam and the processing of chemical or physical reaction between the material to realize the role of the material form or nature of the change of an advanced material processing technology. Laser processing involves laser physics, materials, electronics, machinery and engineering heat transfer and other disciplines, a combination of laser, manufacturing, control and computer applications and other technologies, has become a multidisciplinary cross and multi-technology synthesis of a typical advanced manufacturing technology. Laser processing has the characteristics of non-contact, non-pollution, small heat-affected area, high processing precision and selectable area processing, etc., and it is irreplaceable by other manufacturing methods in specific processing situations. Therefore, laser technology has been used in many industries in an important way. Agricultural machinery due to the characteristics of its own application and the complexity of the working object, especially the agricultural machinery manufacturing industry is relatively backward means of design and processing, so that less innovation, new product development cycle is long, the cost is high, the manufacturing quality is relatively rough, the product life is relatively short. In order to vigorously improve the manufacturing technology of agricultural machinery and parallel development with other machinery manufacturing industry, it is necessary to increase the application of advanced manufacturing technology such as laser in agricultural manufacturing, and improve the modernization of production technology level of agricultural machinery manufacturing enterprises.
MRJ-Laser is located in Southwest China Sichuan Chengdu High-tech West, is specialized in laser cleaning, laser marking, laser welding, machine vision and related application control system development, production and sales in one of the high-tech enterprises. The company has a core R&D team of optical, mechanical, circuit control and software development, with rich talent reserves and strong technical force. Southwest China is an important agricultural production base in China, so the quality level of agricultural machinery manufacturing is particularly important. MRJ-Laser company, focusing on intelligent laser equipment customization research and development, seize the unique geographical location in the southwest region, in the production of agricultural machinery in the process of active research and development and promotion of laser processing technology, continuous breakthroughs in innovation, for all types of agricultural machinery manufacturing to provide the best quality, efficient laser processing equipment and a full range of application solutions to meet the needs of different agricultural applications of laser equipment customization.
Firstly, The application of laser cleaning machine in agricultural machinery processing
Laser cleaning is a green industrial surface treatment technology, refers to the use of high-energy laser beam irradiation of the surface of the workpiece, so that the surface of the dirt, corrosion or coating of the instantaneous evaporation, collapse or sublimation, so as to achieve the surface of the workpiece as clean as new technology. Laser cleaning has a non-abrasive, non-contact, non-thermal effect and applicable to a variety of processing environments and industrial materials, etc., the operation process does not require the use of any chemicals or cleaning fluids, cleaning down the waste for the solid powder, small size, easy to store, recyclable, is today's industrial-level surface treatment of the most reliable, the most effective, the most environmentally friendly solutions. Laser cleaning technology in the maintenance of agricultural machinery and equipment, used equipment refurbishment and remanufacturing has a very wide range of applications.
Traditional industrial cleaning is mostly the use of chemicals and mechanical polishing and other methods of cleaning, chemical cleaning often still have residues, not environmentally friendly pollution, emission difficulties. Mechanical polishing on the surface of the cleaning object has mechanical force, damage to the surface of the object, low efficiency, high labor costs. And the use of laser energy as a cleaning method, in the use of deep flexibility, laser cleaning machine is a new generation of industrial-grade surface treatment of high-tech products, easy to install, manipulate and realize automation. Agricultural machinery parts processing in the removal of oil ester, used agricultural machinery repair or refurbishment can be used laser cleaning technology, can easily remove the object surface rust, paint, resin, oil, stains, coatings, plating and so on, restore the original color of the metal, cleaning the surface of a high degree of cleanliness, without damaging the surface of the substrate parts.
Chongqing, an agricultural machinery manufacturing plant through the use of MRJ-Laser cleaning machine on the old used parts in addition to paint and then re-spray paint refurbishment and reuse, get rid of the traditional cleaning method of bondage, reduce costs, improve the operating environment, and greatly improve the economic benefits of the enterprise.
Secondly, MRJ-Laser welding machine in agricultural machinery processing applications
Laser welding is a new type of welding method, is one of the most important technology in the application of industrial material processing, generally using a continuous laser beam to complete the connection of the material, welding speed, high quality weld, small heat-affected zone, weld seam smooth and beautiful, can realize a variety of metal materials or precision parts of the spot weld, butt weld, stack weld, seal weld and many other welding modes, is widely used in machinery parts, automotive parts, electronic components, machinery and equipment. It is widely used in mechanical parts, automobile parts, electronic components, mechanical equipment manufacturing and other types of industrial manufacturing and processing fields, and plays a very important role in the current agricultural machinery manufacturing.
MRJ-Laser specializes in the research and development and production of various types of laser welding machine, in the production of seeders, harvesters and other agricultural machinery manufacturing applications, through its own good electromagnetic properties, mechanical properties and corrosion resistance, to control the deformation of the welding material to improve the quality of the welding surface of the agricultural machinery, can also be operated through the robotics platform, with the automated production line, the implementation of flexible transmission of non-contact precision welding, greatly improving processing efficiency, flexibility and flexibility. Welding, greatly improving processing efficiency, flexibility and reliability, quality and stability, thereby extending the service life of agricultural machinery, improve the accuracy and reliability of agricultural machinery manufacturing, and promote the efficient development of agricultural production activities.
Thirdly, MRJ-Laser marking machine in agricultural machinery marking applications
In the early years of agricultural machinery spare parts batch number or equipment identification plate are in the special iron, alloy sheet and other metal materials through stamping and other technical marking, and then fixed to the farm machinery for identification. Marking effect is not clear and exquisite enough, easy to lose, and for the production enterprise, high cost, process increase, can not match the modern information traceability management. In recent years, with the rapid development of agricultural industrialization, agricultural machinery product quality requirements are higher and higher, therefore, the laser marking technology in the field of agricultural machinery manufacturing application is also more and more extensive. The principle of laser marking is to use a laser generator to generate a continuous laser beam with high energy density, which, after focusing, is processed into a specified permanent visible graphic mark on the material surface. Laser marking is a non-contact, non-polluting, non-abrasive new marking process, the workpiece will not be deformed and produce internal stress, applicable to all types of metal and non-metallic material marking, is an essential part of any product before listing. The use of laser marking of agricultural equipment and its spare parts is not only fast and clear, the marking information is permanently retained, eliminating the hidden dangers of man-made alterations, collusion, etc., so that the quality of agricultural products, safety, and anti-counterfeiting has added a layer of protection. The laser marking machine developed and produced by Myriad, using the world's most advanced laser technology, stable performance, easy to operate, environmentally friendly, pollution-free, long service life, professional technology research and development team, can meet the user's various types of complex working conditions or customized needs.
After 8 years of market layout, MRJ-Laser has established a close cooperative relationship with a number of well-known domestic agricultural machinery enterprises, research and development of various types of laser processing equipment and automated processing application solutions, has obtained 45 invention patents, with full independent intellectual property rights, quality control is strictly enforced by the ISO9001 quality management system, these laser application technology has been a large number of mature Applied to the agricultural machinery manufacturing industry, and effectively help the agricultural machinery industry to build high-quality, high-efficiency, intelligent production organization mode, agricultural machinery equipment and laser equipment to support each other, in the agricultural development of the influence of the expanding, and continue to deepen into the hearts of users.
Since 2010, China has been ranked the world's first manufacturing country for 15 consecutive years, MRJ-Laser will continue to promote the innovative development of laser application technology in the agricultural machinery industry and the road of intelligent manufacturing practices, services for cultivation, planting and harvesting, processing of agricultural products and other industry chain, and make every effort to help the transformation and upgrading of China's agricultural mechanization and agricultural machinery and equipment industry, and go global!
